We are proud to introduce overselves as one of the leading organizations that offer Engineering Services. Turbotechnica Engineering Services have grown over years to become one of the reputed companies in the field of Servicing & Reconditioning of Steam Turbines, Centrifugal Compressors, Boiler Feed Pumps & Other Engineering Components. We have unique reputation of delivering the best. Backed by talented professionals, we undertake various projects to address the requirement of our clients and to maximize their satisfaction.
Gangotri Turbotech Engineering Services is a pioneer in the Field of Servicing & Reconditioning of Engineering Products. Our Technical Expertise enables us to provide solutions to the most difficult applications. Specific Requirements of customers are considered throughout every stage of the project.
As experienced professionals, we will work with you to find solutions to your most demanding challenges. Our focus is service to our customers. The quality we offer is a consequence of several measures we take to constantly sustain it. Being a client centric company, we endeavor to maximize our clients' satisfaction.
The organisation is managed by dynamic young professionals with zeal and commitment to customer satisfaction. We firmly believe that providing Quality is the key to customer satisfaction and we leave no stone unturned in taking strong measures to assure quality at every step. We know that quality has lead us so far, so we have channelized man, machine and material in the direction of quality that stands top on international standards.
COMPANY’S MOTTO:
We constantly endeavor to offer value for Money Products and Services and innovative ways and means to meet the ever-changing needs of the Customers.
The process of reconditioning of Critical parts of High speed STEAM TURBINES invariably demand the following:
State of Art technology based on sound Engineering principles.
Dedicated Machining Facilities & Skilled Technicians and engineers.
At Turbotechnica, we care maintenance of Steam Turbines providing with right solutions based on our abundant experience and know-how.has innovatively refurbished several Turbines which were originally built to various international technologies like Dresser Clark, GHH - German, Nuovo Pignone - Italy, Demag - German, Delaval - USA, Franco - Tosi, Siemens - Germany etc. is maintaining the tradition of winning the absolute trust of customers
Compete Reconditioning of Centrifugal Compressors
For more that a decade, Turbotechnica has played vital role in improving the performance of Fertilizer and Refinery Units, through: Time supply of Quality Parts for Compressors. Repair of damaged Rotors by employing state-of-the-art Technology. Annual Maintenance, Inspection/Overhauls of Compressors of various makes (Nuovo Pignone, Demag-Delaval, Dresser Clark, Mitsubishi, BHEL, GHH etc)
Turbotechnica s the Industry leader in Compressor Engineering and is helping the customer in raising their query for World class Quality Services by providing total solutions to any make of Compressor for better performance. The service workshop of Turbotechnica has all modern facilities to strip the rotor, manufacture new parts (like Shaft Spacers, Bushes, Balancing Drum, Thrust Collars etc.) and refit
the new parts. The entire rotor Assembly is accurately balanced in CAB 590 Schenck Balancing M/C, Conforming to API 617 Standards. If specified, Rotor sensitivity test is also carried out under third party Inspection.
The Reconditioning activities for compressors cover the following:
Complete reconditioning of Rotors Involving Replacement of spacers, thrust Collars, Bushes etc
Repair of Diaphragms, Inter-stage glands
Complete Repair/Rebuild of eroded casings for CO2
ServiceSupply of Lab Seals, 'O' rings. e) Replacement of existing shaft with new one.
Total Refurbishment of Boiler Feed Pumps
Turbotechnica is a Frontline Company as far as the repair of pumps is concerned. A number of BFPs working in several Thermal Power Stations and Process Industries have been refurbished employing the State-of-the-Art Technology. No mater what type of pump whether BFP, CEP, CWP or Chemical pumps, Turbotechnicacan provide smart and supremely powerful solutions.
BENEFITS OF GTTES REFURNISHED CARTRIDGES
Design Metallurgy: At Turbotechnica the damaged/worn out parts of the Pump undergo invariably replacement with new parts made of OEM's specified materials, thus assuring trouble free life to the pump
Supply of New Heat Exchangers & Pressure Vessels
Turbotechnica has created a large Fabrication Bay with full-fledged machining facilities to produce Heat Exchangers, Pressure Vessels and Condensers, conforming to International Codes such as TMA, ASME, IBR under stringent Third Party Inspection Agencies like Lloyds, NTPC, PDIL, EIL, TATA etc.
Engineering & Technology: At Turbotechnica Continuous efforts are made to improve upon OEM’s design features of Heat Exchangers with a view to better their Performance and Appearance
Quality and Reliability: Turbotechnica attaches paramount importance to Quality. Hence, stringent Quality checks are adopted at various stages of the product viz
Centrifugal Babbitting of Bearings
The Centrifugal Babbitting Facility is an innovative Solution created by our company based on our abundant experience and know how in order to supply World Class Quality Bearings with value for money in view. Turbotechnica can now design, manufacture and supply complete range of journal and thrust bearings for the entire spectrum of Rotating Machinery Viz: High speed Industrial Steam Turbines, All types of Pumps, High speed Centrifugal Compressors, Turbo Generators, High capacity Power Turbines (both gas and Steam) & Gear Boxes of all sizes & capacities. The bearings being supplied by us are made to the OEM’s specification with regard to white metal composition and use of State of The Art Centrifuging Technology and precision manufacture under any Third Party Inspection Agency (like Lloyd’s, NTPC etc).
Life Estimation Studies
In order to obtain peak performance levels at existing plants, Turbotechnica has ventured into “a life extension and condition monitoring” services, to enable extended productivity by stretching the useful span of dated equipment.
Case study of Centrifugal Compressor Rotor :
One of our prestigious customer, M/s. MCF had request us to carryout Condition. Assessment of their machinery to assess their health, as they have been in operation since 25years.Our company had carried out in-depth studies at site covering the following activities on H.P casing of syn gas compressor operating at 240kg/cm2: Visual Examination, Ultrasonic Examination, Dye Penetrant Examination, Dynamic Hardness Testing, Magnetic Particle Examination & Microstructure Analysis. The study revealed defects on 3 impellers and customer was advised to arrange replacement.
AMC & Field Services
Services at Customers doorsteps: We have been awarded Annual Maintenance Contract for operation / maintenance of specialized Equipment in a large Refinery Plant in eastern India. We had stationed crew consisting of dedicated and experienced personnel covering Mechanical, Electrical and Instrumentation areas.
Field services For Critical Equipment :
Our expertise is focused in the services at site of the following equipment:
Inspection & Maintenance overhauls for Steam / Gas Turbines, Compressors, and Pumps & Generators. Overhauling, Trouble Shooting and performance study of Pulverizes.
Performance Analysis and Trouble Shooting of any Rotating Machine. Cleaning of Turbine Rotor/Stator blades by high-Pressure water jet / grit blasting. Training of Customer Personnel.
Parts Supply
Turbotechnica already supplied spare parts to OEM Standards with improved metallurgy and executed high quality repairs to rotating machinery from our State-of-Art repair workshop having 22,500 sft of well – equipped area with horizontal floor borer WMW 125, Facing Lathe upto 4M Dia, Milling / Drilling / Cylindrical / segmental and surface grinding M/cs etc. our capabilities include preparation of drawings by reverse engineering to supply any spare pare required by critical machinery in a Power Plant, Process Industry.
Following are typical parts supplied by us to OEM’s specifications.
Product Spare Parts (Typical)
Steam Turbines Rotor blades, Glands, Bearings, L-Rings, Threaded Bushes, Spherical Washers etc.
Compressors Shafts, Spacers, Bushes, Lab seals, Thrust Collar, ‘O’ rings, Diaphragms etc.
Pumps Shafts, Bushes, Wearing rings of stator and Rotor Throttling Bushes, Balancing Drums, Thrust Collars, Stuffing Box Bushes etc.
Pressure Vessels Vent Condensers, Coolers.
Generators driven by gas Turbines Journal Bearings.
Balancing Facility
Dynamic Balancing of Rotating Components:
We have following facilities for dynamic balancing of Rotating Components:
Schenek Avery Make Schenek Avery Schenek Avery
H40BU/CAB 590 Model H.60U/BU60 CAB690H (Latest) H100Tn CAB690
3000kgs Max. Weight of work piece 18000kgs 100Tons`
2500mm Max. length of work piece 4645mm No limit
1000mm Max. dia of the work piece 2400mm 5000mm
2000RPM Balancing speed 1600(End drive) 2000(Belt Drive) Low speed
20 to 120mm Journal dia of the job 50 to 400mm 125 to 900mm
Engineering Services
Turbotechnica has been providing total repair services for more than 10years. One of the critical activities is engineering of the total process covering high-tech inspection, reverse engineering, preparation of detailed documentation. In addition, we offer following specialized services: Root cause failure analysis, Up rating studies & performance analysis, Metallurgical analysis & NDT tests like MPI, Hardness, UT, DP etc. Further,Turbotechnica is using most advanced tools like CAD programs for Proto type development, replacement parts Design. Recently we carried out re-engineering of many make BFP for operation under new parameters in Power Plant. Every component feature is perfected to give maximum operational reliability. The uniquely responsive technology changes made on the pump are : Dummying of one Stage which resulted in energy saving, Introducing spacers between impellers for Easy Maintenance & interchangeability & Manufacture of new wearing rings to improve pump efficiency.
